 
Profile: Alpha Shirt Company is the country's largest wholesale distributor of blank apparel to the imprintable sportswear industry.
Sales: $200 Million
Mission: Multi-site IRMS Warehouse Management System Implementation with Integration to Cutsey FDM4 Host System.
Facilities: Six, totaling 600,000 Sq. Ft.
Inventory: 16,000 Locations 20,000 SKUs
Users: 150 Users
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IRMS provides Alpha Shirt with fast and efficient order entry, online customer service and complete inventory visibility. With the system, Alpha Shirt can trace their operations from the point an order is dropped from their Web-based order entry through receiving, putaway, picking, packing, consolidation and shipment.
Integrated Warehousing Solutions, a leading provider of Supply Chain execution solutions, has been helping Alpha Shirt Company, the largest distributor of brand name imprintable apparel in the nation, to find and fulfill its niche marketplace with the multi-site implementation of the IRMS Warehouse Management System in company distribution centers coast to coast. Headquartered in Philadelphia, Alpha Shirt distributes brand name t-shirts, golf shirts, fleece, jackets, bags, and caps from vendors such as Columbia Sportswear, Champion and Hanes to the promotional product industry as well as silk screeners, apparel embroiderers, and uniform companies.
The company is one of the few in their industry with a national distribution presence, supported by six fully stocked warehouses from which they can reach 70% of the country's population with Next Day Service. Alpha Shirt products are available through catalog, direct and Internet sales, and each distribution center features a showroom for close-up product inspection as well as a pick-up counter, from which customers can "pick up" merchandise within three hours of placing their orders.
Integrated Warehousing Solutions implemented the IRMS Warehouse Management System at four of Alpha Shirt's regional distribution centers via centralized deployment from their corporate data center Wide Area Network in Philadelphia. Together the facilities, totaling 600,000 square feet, distribute Alpha Shirt products to more than 40,000 customers in the screen printing, embroidery, retail and advertising specialty industries. IRMS implementation requirements in this environment have included integration with radio frequency (RF) technology as well as Cutsey Business Systems' FDM4, an Enterprise Host ERP system.
In conjunction with the Host, IRMS provides Alpha Shirt with fast and efficient order entry, online customer service and complete inventory visibility. With the system, Alpha Shirt can trace their operations from the point an order is dropped from their Web-based order entry through receiving, putaway, picking, packing, consolidation and shipment. Most all of these functions are directed and monitored from the warehouse floor via the RF component. Taken together, the company has seen productivity improvements in their facilities in particular with IRMS receiving and stock putaway, and achieved 99.9% inventory accuracy, allowing them to double their business without increasing warehouse personnel.

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